Sunshine Garage Mk IV Roadster
The construction of a Factory Five Mk IV Roadster
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Build Overview
Build Blog
Construction steps
Build Checklist
Body buck construction
Front suspension
Front disc brakes
3-link
Rear brakes
Steering rack
Fuel supply
Pedal box
Brake lines
Aluminum
Emergency brake
Footbox fresh air vents
Instrument panel
Glovebox fabrication
Cooling systems
Engine Installation
Hydraulic clutch lines
Photo Album Directory
Fasteners photo album
Body buck album
Front suspension album
Front brakes
3-link
Rear brakes
Steering rack and column
Pedal box
Fuel Tank
Brake lines
Aluminum
e-brake
Footbox vents
Electrical system
Instrument panel
Glove box
Cooling system
Engine installation
Supplemental Technical Data
AN to SAE Conversion
Brake Balance v. Deceleration
Brake System Calculations
Fasteners and fittings
Fluid Line Clamp Spacing
Links to technical information:
Tap and Clearance Drill Sizes
Tools
Road and Track (2013)
Torque specs: Factory Five
Torque specs: SAE Grade 8
Cooling system
Radiator, fan and shroud
Front cross piece with short 3/4” tubes removed
Breeze shroud
Test fitting Breeze upper hinge to radiator
Hinge with shroud attached
Breeze hinge drilled for rivets
Tapping the 3/4” cross member
Test fitting hinge to cross member
Radiator, shroud and hinge assembly
Test fitting radiator
Test fitting radiator
Checking angle of radiator
Test fitting radiator with lower Breeze mount
Lower Breeze mount attached to chassis, PS
Lower Breeze mount attached to chassis, DS
Making sure everything fits
The Breeze lower support arm
The Breeze arm in place
Attachment plates
Attachment plates
Radiator assembly
Radiator installed at 51 deg. angle
Front view
View of radiator from the engine compartment
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